Choose your Capper
Flex Capper PE
- No limitations regarding product shape, dimensions, and tolerances
- Capacities of up to 560 base cake rows/min
- No required product tolerances
- Filling printed according to the special shaped base cakes
- Scalability to match actual and future production capacities
- No guides, no accumulation, no gating resulting in very gentle base cake handling
- Several cream layers possible
- Minimal changeover time between product size changes due to one size part (receiving dribble board
Flex Capper ME
- No limitations regarding product shape, dimensions, and tolerances
- Capacities of up to 400 base cake rows/min
- No required product tolerances scalability to match actual and future production capacities
- No guides, no accumulation, no gating resulting in very gentle base cake handling
- Minimal changeover time between product size changes due to one size part (receiving dribble board)
Capper SR
- Standard Capper, up to 240 base cake rows per minute, 1.200 or 1.600mm wide
- All size parts designed according to Poka Yoke philosophy, for fast and easy change-over and vertical production start-up
- State-of-the-art cream supply and manifold
- Hygienic design
Capper XR
- High speed Capper, up to 360 base cake rows per minute, 1.600 or 1.800mm wide
- Standard equipped with a Vision Selector for quality control and product rejection
- State-of-the-art cream supply and manifold
- Hygienic design
1. Product inspection
Incoming products are visually checked.
2. Alignment
Products are aligned and balanced.
3. Depositing
Filling is precisely deposited onto the base products.
4. Capping
A second product is placed to create a sandwich.
5. Outfeed
Products are being transferred to cooling.
6. Packaging
Finished sandwiches move on to the Cookiebot for further packaging.
'The Capper is fast, reliable and built for 24/7 performance. It handles up to 6,000 sandwiches per minute with ease.'
-
Marcus Pickart
Commercial Director
Add-on systems for Capper
Inline (cooling) buffer
- Inspection & rejection of up to 10.000 products per minute
- Small footprint, because of multi-layered design
- Can be delivered with an insulated chamber with temperature and humidity control for controlled cooling of products
- Seamless integration with downstream Cookiebot systems
Cream kitchen
- Houdijk can supply Capper in turn-key combination with first-class cream kitchen
- Facilitates perfect mechanical, electrical and software interface
- Ensures vertical start-up
- Optionally: joint FAT
Vision Selector
- Inspection & rejection of up to 10.000 products per minute
- Using an array of 2D and/or 3D camera’s
- Inspection width up to 1.800mm
- Data collection and feedback via MES optional
Belt-wash unit
- Washing by means of pressurized (warm) water spray system
- Drying by means of scrapers and air knife
- In combination with pull-nose and cross-discharge conveyor
- Can be wheeled in and out from underneath conveyor for cleaning and maintenance
COP trolley
- Special trolley to accommodate manifold for cleaning and maintenance
- Trolley comes with its own control system and connectors to cycle manifold through COP
- Provided with frame to turn manifold upside down for easy access
- Fully stainless steel and hygienic design
Add-on systems for Capper and Cookiebot
Inline (cooling) buffer
- Inspection & rejection of up to 10.000 products per minute
- Small foodprint, because of multi-layered design
- Can be delivered with an insulated chamber with temperature and humidity control for controlled cooling of products/li>
- Seamless integration with downstream Cookiebot systems
Cream kitchen
- Houdijk can supply Capper in turn-key combination with first-class cream kitchen
- Facilitates perfect mechanical, electrical and software interface
- Ensures vertical start-up
- Optionally: joint FAT
Vision selector
- Inspection & rejection of up to 10.000 products per minute
- Using an array of 2D and/or 3D camera’s
- Inspection width up to 1.800mm
- Data collection and feedback via MES optional
Belt-wash unit
- Washing by means of pressurized (warm) water spray system
- Drying by means of scrapers and air knife
- In combination with pull-nose and cross-discharge conveyor
- Can be wheeled in and out from underneath conveyor for cleaning and maintenance
COP trolley
- Special trolley to accommodate manifold for cleaning and maintenance
- Trolley comes with its own control system and connectors to cycle manifold through COP
- Provided with frame to turn manifold upside down for easy access
- Fully stainless steel and hygienic design
Houdijk’s Design Vision guarantees solid, well-build and lasting solutions, that can withstand
a 24/7 operation for years.
FAQs
What industries does Royal Houdijk serve?
We specialize in fully automated, high performing sandwiching and packaging systems for the global bakery, biscuit and confectionery, supporting both small, medium sized and large industrial producers and brand leaders, with scalable solutions.
What makes Royal Houdijk different from other packaging solution providers?
Royal Houdijk combines over 100 years of expertise with cutting-edge robotics and automation. Our solutions are modular, scalable, and highly flexible, designed to maximize efficiency while ensuring gentle product handling.
What is the mission statement of Royal Houdijk?
Royal Houdijk is committed to deliver innovative robotic solutions that transform the bakery industry. We develop smart systems that pick with precision, pack with efficiency, and perform with reliability. Driven by innovation and dedication, we partner with our customers worldwide to ensure their bakeries operate at the highest level of excellence.
Can Royal Houdijk systems be customized for my production line?
Yes. Every system is engineered to fit your specific product, line capacity, and packaging requirements. From sandwiching to primary handling to secondary packaging, we provide tailored solutions to match your needs.
What level of support does Royal Houdijk offer after installation?
We provide global service and support, including remote diagnostics, spare parts supply, training, and preventive maintenance programs to ensure long-term reliability and uptime.
What types of packaging can your machines handle?
Our portfolio covers sandwiching technology combined with a wide range of primary and secondary packaging formats such as flow-wraps, trays, cartons, and cases — ensuring compatibility with today’s packaging standards and sustainability goals.
How can I start a project with Royal Houdijk?
You can contact us directly through our website or by sending an email to
