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Case study:

ZoRoCo

ZoRoCo Packaging Inc. is a family-owned contract food manufacturer specializing in frozen, gluten-free, and allergen-free products. With its three facilities, ZoRoCo provides full-service manufacturing and packaging for baking mixes, snacks, cookies, granola, and more.

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Round & square products

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Products per minute 

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Operator

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Efficiency


Engineering the future, together

To realize their ambitions, ZoRoCo has joined forces with Houdijk North America as a trusted partner in their success. In this case study, we take you behind the scenes—sharing the challenges they faced and the results they achieved.

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Compact installation

Floor space is always a challenge in modern production environments. Every square foot counts, and maximizing capacity within limited space requires smart engineering and innovative solutions. With our COOKIEBOT, we’ve not only overcome this challenge but set a new benchmark for the entire industry.

By intelligently optimizing the use of available floor space, the COOKIEBOT allows production lines to achieve greater output without the need for costly expansions. Its compact design, combined with advanced automation, ensures flexibility, scalability, and efficiency in even the most space-constrained facilities.

What truly sets this solution apart is its guaranteed 99%+ efficiency, delivering consistent performance, minimal downtime, and maximum reliability. For ZoRoCo, this has proven to be a genuine game changer—helping them boost productivity, reduce operational costs, and future-proof their operations.

Efficient change-overs

This solution enables ZoRoCo to seamlessly switch between round cookies and square crackers without unnecessary downtime,  complexity or risk. By removing the risk of operator error and streamlining the entire process, we have helped minimize downtime and maximize production efficiency. Changeovers that once slowed operations are now smooth, reliable, and predictable. The result is a system that not only safeguards product quality but also provides ZoRoCo with the flexibility to adapt quickly to market demands—all while maintaining the highest standards of safety, sanitation and reliability.

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Cordy Rost

CEO and Owner of ZoRoCo Packaging Inc.
The Family Spirit

From one family company to another, we sincerely thank ZoRoCo for their professionalism, enthusiasm, and outstanding team spirit. This collaboration has been a true pleasure, built on trust, respect, and a shared commitment to excellence.

We are proud to have delivered such a highly successful installation together—a project that reflects not only technical expertise but also the strength of working as a unified team.

Our heartfelt congratulations go to ZoRoCo on this achievement. It stands as a milestone we are delighted to share with you. We look forward to building on this success and continuing our partnership in the years ahead.

Houdijk North America - Trusted partner

At Houdijk North America, we deliver turnkey solutions from engineering through installation and commissioning. Our team manages every detail with a focus on safety, quality, reliability and efficiency. That's how we make complex projects clear and efficient. 

Guided by precision, dedication, and innovation, our team of experts strives to deliver a seamless experience, always ensuring that every project is successfully completed to the highest standards of quality. Ready to start your next project? Get in touch with us today.

Contact us to find your perfect solution

Looking for the right system for your processing and packaging needs? Contact us and find the perfect solution for your products.